Advanced VOC Abatement for Industrial Operations
Ship & Shore Environmental, Inc. offers Regenerative Catalytic Oxidizers (RCOs) designed for high-efficiency treatment of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) in industrial facilities. Our RCO systems combine regenerative heat recovery with catalytic oxidation to deliver maximum destruction efficiency, reduced energy consumption, and reliable compliance with stringent environmental regulations. Ideal for chemical manufacturing, pharmaceuticals, printing, coatings, composites, and food processing, our systems provide cost-effective and sustainable air pollution control.
Custom Engineering for Optimal Performance
Each RCO system is custom-engineered to meet the unique needs of a facility. Ship & Shore designs systems with capacities up to 7,500 SCFM, achieving up to 98% destruction efficiency while maintaining nominal thermal effectiveness above 95%. Our engineers incorporate facility-specific requirements, including height restrictions, casing modifications, and weatherization packages, ensuring the oxidizer integrates seamlessly into your operations. Optional upgrades, such as low-NOx burners down to 30 PPMV, allow for additional environmental compliance flexibility.
How RCOs Work
Regenerative Catalytic Oxidizers employ structured ceramic heat exchange media to capture and reuse thermal energy while VOC-laden exhaust passes through the catalytic oxidation chamber. Unlike conventional RTOs, RCOs use a catalyst to promote oxidation at lower temperatures, reducing fuel consumption and operational costs while maintaining high destruction efficiency. When VOCs include acidic compounds or trace metals, our team evaluates whether RCOs or RTOs are the optimal solution, ensuring long-term reliability and robust performance.
Energy-Efficient and Cost-Effective
Ship & Shore RCOs are engineered to minimize operational costs through energy recovery and process optimization. High thermal effectiveness and a 4:1 turndown ratio allow the system to scale with operational demands, reducing make-up fuel consumption and ensuring efficiency at varying VOC loads. Many clients also benefit from regional utility incentives for implementing energy-efficient oxidizer technology.
Proven Reliability and Support
Ship & Shore provides comprehensive support for all RCO systems, including:
- 24/7 Aftermarket Service – Technicians and controls engineers available for emergency troubleshooting and preventive maintenance.
- Integrated Remote Access – Optional VPN connectivity for monitoring and diagnostics.
- Factory Acceptance Testing (FAT) & Hazard Analysis – On-site evaluations and project support for maximum system reliability.
- Regulatory Compliance – Expertise in local, national, and international environmental standards, including CSA and CUL for Canadian facilities.
Ideal Applications
RCOs are designed for industries and processes where VOCs, HAPs, or odorous compounds require safe and efficient treatment:
- Chemical & Petrochemical Manufacturing – Solvent vapors and process off-gases
- Pharmaceutical Production – VOC-rich exhaust from batch and continuous processes
- Printing & Coatings – Emissions from inks, paints, and coatings
- Composites & Plastics – Styrene, acetone, and other resin emissions
- Food Processing – Odorous compounds and high-VOC byproducts
Why Choose Ship & Shore RCOs?
- Proven Expertise – Over two decades of air pollution control engineering.
- Custom Solutions – Systems designed for facility-specific VOC profiles and process requirements.
- Energy Savings – Regenerative design reduces fuel use and qualifies for energy incentives.
- Reliable Operation – High destruction efficiency with minimal maintenance downtime.
Ship & Shore Environmental, Inc. delivers Regenerative Catalytic Oxidizers that ensure compliance, improve operational efficiency, and enhance environmental stewardship. Partner with us for reliable, energy-efficient, and safe VOC abatement solutions tailored to your facility.
