case study 1 7 26

CASE STUDY – Engineered VOC Abatement Solution for a Cabinet & Furniture Manufacturing Facility

January 7, 2026 9:40 am Published by

case study 1 7 26

CASE STUDY: Engineered VOC Abatement Solution for a Cabinet & Furniture Manufacturing Facility

January 7, 2026

Facility Overview

A high-throughput cabinet and furniture manufacturing facility operating multiple finishing lines required an advanced air pollution control solution to manage volatile organic compound (VOC) emissions generated during painting, staining, and clear-coat operations. The production layout included several automated finishing systems and a centralized spray booth subject to strict state and local air quality regulations.
As production volumes increased and coating formulations evolved, the manufacturer sought a robust, long-term abatement strategy capable of maintaining continuous compliance, reducing energy consumption, and supporting future process changes without operational disruption.

Engineering Evaluation

Ship & Shore Environmental conducted a comprehensive onsite and desktop evaluation to characterize airflow behavior, VOC profiles, and exhaust conditions across all finishing operations. The assessment included direct airflow verification and a detailed review of Safety Data Sheets for all applied coatings and solvents.

Abatement System Design

Based on process requirements and regulatory considerations, S&SE engineered a regenerative thermal oxidation system (RTO) designed to treat emissions from all finishing lines and the main spray booth. The system was configured to accommodate variable production rates while maintaining stable thermal performance and emissions control without reliance on frequent bypass operation.

Key Technical Features

The system incorporates structured ceramic heat exchange media to maximize thermal efficiency and reduce supplemental fuel demand. A proprietary valve design minimizes mechanical complexity, improves sealing integrity, and reduces maintenance requirements. The compact equipment layout allows integration within constrained plant footprints while supporting future process expansion.
Advanced combustion controls and automated logic maintain consistent operating conditions, while continuous monitoring supports compliance documentation and long-term reliability.

Results and Conclusion

The installed solution provides consistent VOC destruction, reduced energy consumption, and improved operational stability across all finishing processes. By combining process-specific collection, high-efficiency thermal oxidation, and durable mechanical design, the system delivers a scalable and energy-conscious abatement platform. This project demonstrates how engineered VOC control solutions support cabinet and furniture manufacturers in meeting environmental obligations while maintaining production flexibility and long-term operational value.

📞 Contact us at +1 (562) 997-0233
📧 Email: service@shipandshore.com

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