AM Monday – The Silent Saboteurs

AM Monday – How Valve Failures Impact RTO Performance

September 29, 2025

Valves may seem small, but in a Regenerative Thermal Oxidizer (RTO), they’re crucial. Failures—electric or pneumatic—can silently sabotage efficiency, safety, and reliability.

Electric Valve Risks

• Actuator Malfunctions: Misaligned valves disrupt airflow and reduce combustion efficiency.
• Control Signal Failures: Faulty signals can leave valves stuck in the wrong position, destabilizing operations.

Pneumatic Valve Risks

• Air Supply Issues: Low or inconsistent pressure prevents valves from moving correctly, affecting temperature and airflow control.
• Mechanical Sticking: Wear or misalignment compromises precise valve movement, reducing RTO performance.

Why It Matters

• Higher energy consumption and reduced efficiency.
• Safety hazards from uncontrolled exhaust flow.
• Increased maintenance and unexpected downtime.

Stay Ahead with Preventive Maintenance

• Schedule regular inspections to catch issues early.
• Ensure proper sizing, installation, and calibration.
• Use monitoring tools to detect problems before they escalate.

Conclusion: Don’t let valves become your RTO’s silent saboteurs.

Preventive maintenance ensures reliable operation, safe performance, and long-term efficiency.

Ready to Revive Your RTO? Connect with our specialists today:
📞 +1 (562) 997-0233
📧 Service@shipandshore.com
Urgent Oxidizer Emergency?
Text or call: +1 (562) 477-7557 or +1 (562) 400-4439.

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