AM Monday – HOT Bypass Valve System

AM Monday – HOT Bypass Valve System

October 6, 2025

• Hot Bypass Valve: This valve opens when the oxidation chamber’s temperature exceeds a set limit, diverting excess heat to prevent overheating.
• Ceramic Media Beds: These beds store heat during the oxidation process and release it to preheat incoming air, enhancing thermal efficiency.
• Flow Reversal Mechanism: The system periodically reverses airflow to alternate between heating and cooling phases, maximizing heat recovery.

This configuration ensures that the RTO operates within safe temperature ranges, maintains high thermal efficiency, and effectively treats volatile organic compounds (VOCs) in industrial exhaust streams.

Cause of Issues:

• Sticking or misaligned valves: Deposits, corrosion, or mechanical wear prevent full closure.
• Seal deterioration: Leaks allow untreated air to escape.
• Improper operation during maintenance or startup: Incorrect valve positions can introduce cold air or incomplete oxidation.

Consequences:

• VOCs bypass RTO → regulatory non-compliance.
• Heat loss and energy inefficiency.
• Potential damage to the RTO structure if hot gases escape uncontrolled.

Preventive Maintenance:

• Test valve operation under controlled conditions.
• Replace worn seals and gaskets.
• Regularly cycle valves to prevent sticking.

Ship & Shore Environmental is proud to celebrate 25 years of trusted experience in air pollution control solutions. Backed by our team of expert technicians, we offer comprehensive preventive maintenance programs that help you:

• Prevent costly downtime
• Ensure peak system performance
• Control and reduce operating costs

With a regular maintenance schedule tailored to your needs, we keep your systems running reliably so you can focus on your business with confidence.

Contact us at +1 (562) 997-0233 or email service@shipandshore.com for more information. For urgent oxidizer emergencies, text or call +1 (562) 477-7557 or +1 (562) 400-4439.

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25 Years of Clean Air Solutions™
Engineered through experience. Built for what’s next.