55K SCFM RTO Built for What’s Next: PFAS, Smart VOCs & Scalable Compliance
July 23, 2025 10:30 am55K SCFM RTO Built for What’s Next: Scalable Compliance
Introduction
When emissions scale up, the system better scale smarter. This Arkansas-based flexographic printing plant turned to Ship & Shore Environmental not just for volume control, but future-proof technology. The result? A 55,000 SCFM Regenerative Thermal Oxidizer (RTO) that is setting a new bar for what “compliance-ready” really means.
The Challenge
- Exploding VOC loads from increased flex-pack production
- High scrutiny from state environmental authorities
- Demand for zero unscheduled downtime and remote access
- Growing concern over PFAS capture and future destruct limits
The Solution: A High-Capacity, Smart‑Equipped RTO
S&SE engineered a 55,000 SCFM Regenerative Thermal Oxidizer that doesn’t just meet today’s standards — it anticipates tomorrow’s.
Key Features:
- VOC Destruction: 98% DRE
- Thermal Recovery: 95% energy recovery efficiency
- Smart Integration: Siemens PLC + VFD blower for responsive control
- Remote Support: Built-in VPN for live diagnostics and remote service
- Hot-Side Bypass: Reduces thermal fatigue and extends media lifespan
- Future-proofing built in (e.g., pre-poured pad, plumbing access) that would allow future integration of a scrubber or concentrator module — essential for a full PFAS control train.
This system was designed to do more than destroy VOCs — it enables uptime, automation, and evolution.
Client Quote
“Ship & Shore built us huge—and built us smart. We’re future-ready, remotely monitored, and scalable—all on one footprint.”
Results Table
| Performance Metric | Value |
| VOC Destruction Efficiency | 98% |
| Thermal Energy Recovery | 95% |
| SCFM Capacity | 55,000 |
| Remote Monitoring | Enabled (via VPN) |
| Downtime Since Install | Zero (unplanned) |
| Compliance | EPA & State Standards Achieved |
| Future Proofing | Pre-Poured Pad allowing for future integrations |
Conclusion: An RTO Designed for Today, Built for Tomorrow
This wasn’t just an RTO install — it was a strategic emissions platform. Ship & Shore Environmental’s 55,000 SCFM system in Searcy, AR is living proof that large-scale VOC abatement doesn’t have to sacrifice intelligence or future-readiness. From a scalable design to remote diagnostics, this system doesn’t just meet standards — it anticipates them.
Whether you’re handling high-load VOCs, future PFAS mandates, or simply trying to stay one step ahead of regulators — this is the kind of system that does more than comply. It competes.
📞 Ready to scale smarter? Let’s engineer your clean air edge.
Contact our engineering team →
-
#VOCControl #PFASReady #ThermalOxidizer #SmartManufacturing #EnvironmentalCompliance #RTO #CleanAirTech #SustainableManufacturing #ShipAndShoreEnvironmental #FlexographicPrinting
Categorised in: #CleanAirSolutions, #MadeInAmerica, #VOC Control, 25Years of S&SE, Case Study & White Papers, CaseStudy, Flexographic, RTO, Technical, ThermalOxidizer, VOC Abatement